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Stripped output shaft


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I let a friend help me out a bit and when he put the sprocket on and used the impact on it he had it crossthreaded.

Can i buy just that shaft or do i need to buy a whle new transmission.

Or can i just turn it down and thread it a smaller size and make a custom nut to hold the sprocket?

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You could probably run a smaller sprocket. I don't know that I would RECOMMEND that, but you could do it. You can take out just that shaft. You can get a trans reasonably cheap off ebay. If you are going to go to the trouble of splitting the cases, might as well throw a 4mm crank in there too!

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NO Not turn down the sprocket locator area just where the threads are. Make it just to the next regular thread size (fine threads SAE or Metric) and make a new nut the same outside diameter but the new inner diameter. Heat treat it (the nut) and call it good.

and yeah the 4mm idea has been on my mind a lot.

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He is really good.. I don't understand what happened. When i was out to sea he redid my tope end so we could go to the desert as soon as I got back in.

The threads would be like hard nipples compared to the c cups they would normally be.

Edited by Toybreaker
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replace it ,itll never hold up and youll never be able to trust it if it seems to .

next time only tighten up wit ha wrench and fold the metal flap washer over so it doesnt spin ,your buddy sounds kinda of a shitty mechanic to me ,thats a no brainer

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  • 2 weeks later...
I've seen this fixed with a small and simple tach weld ? It'll get you buy until you figure you need a new shaft.....

459272[/snapback]

 

OMG don't weld on that shit. Yeah it might hold, but what if it doesn't? Just fix it right and get a new output shaft. Don't micky-mouse something just to get it to work. Do it right.

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I've seen this fixed with a small and simple tach weld ? It'll get you buy until you figure you need a new shaft.....

459272[/snapback]

If you have to ride right away and you can weld this will absolutly work but you have to get that shit straight. Seen it done a few x's with no problems. If you have the access and abilitly to do the machine work you mentiond I wouldn't be affraid of that at all, but that would be for someone with some time on there hands and wanted to say I can do that. Cause I think time and effort would outway the cost of a replacement since someone above said they would just give you one anyway, but I have been know to do stuff like that. Made an aluminum dipstick just like Cascade. Now my time and material I could probably say was worth well over a hundered and I could just buy one for $20 but I DID IT.

 

good luck

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