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Posted

my brother got his bike out a week ago fired it up and just let it idle.he put it back in the shed. yesterday he went to fire it up and the kicker will not move. so i told him to pull the plugs and see if it kicked thinking he filled the jugs with gas and locked it up. but no go.he said he left the gas off when he parked it.he did not even ride it it was fine when he put it away. now i know that they have a problem with the kicker idler gear coming off the shaft. do you think this is what happened to it. it is a low hour bike and i thought the cold had something to do with it.it has been like 20 degrees here for 3 weeks. i think the little c clip just got brittle and broke and let the idler gear fall off the countershaft. what do you guys think?the kicker will only move about a half inch and stops dead.

Posted

can you move the flywheel?, dose the engine still turn?

Posted
can you move the flywheel?, dose the engine still turn?

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hmm good point. if it does, then its def something to do with the kickstarter gear...if not then you may have broke something in the cylinders..

 

this actually sounds familiar to what happened to my brother..stock 2004 pistons broke apart in the motor and locked it up..didnt damage anything but it wouldnt turn over and the kicker wouldnt turn it over...

Posted

 

this actually sounds familiar to what happened to my brother..stock 2004 pistons broke apart in the motor and locked it up..didnt damage anything but it wouldnt turn over and the kicker wouldnt turn it over...

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geez ...thats some shitty luck :(

Posted

My buddy had the same problem on the trails.We thought we were screwed until we push started it.First try it fired up ran great and kicked over all weekend.He fired it up weeks later and something did not seem right.We pulled the clutch cover off and found the large gear on the basket was VERY loose.The screws holding the gear on the clutch basket were sheared off.One loose screw was holding it all together.To this day we don't know what the cause was and if the kicker problem was the start of it. VERY :confused:

Posted

I'm with the guys above, try and turn it over via the flywheel first, if no go, then pull the clutch cover. Don't try and force it by push starting it, you might make everything worse.

Posted (edited)

thanks guys. he is bringin her over for me to look at this week and i wil llet you know what happened.i have extensive experience with shees ,but he does not.he said he washed it put it away and than bam.this funky stuff happened. i feel bad for him.it is his first quad and he already has rolled it, nothin major, and then this.i just dont want him to become discouraged with the whole atv experience.we will get-r-done :headbang:

Edited by 2twin350s

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