Jump to content

Motor build in progress - couple questions


Recommended Posts

For those of you who have seen my earlier posts, I've been having some tuning trouble which turned out to be a massive air leak - so, rebuild time. This is my first motor build. I've read everything I can find, and am following the manual instructions - just a couple things I was wondering about.

 

- The rear left trans bearing surface (not the bearing, but the surface in the case that the bearing rides in) feels like it has a groove in it. It's not entirely uniform either - on the side towards the rear of the engine on the bottom case there's enough of a groove that I can feel it, whereas on the forward side I can see it but don't feel a groove there. Is this a problem?

- When I disassembled the cases, I was surprised to see basically no sealant where the cases met - all the sealant had been pushed to the outer edges of the mating surfaces, and there was remarkably little (1 mm at most). This seems like way less sealant than I would've been inclined to use, and is likely the source of the air leaks. Am I correct, or is that actually what I should expect to see? Anyone have an assembly pic with the correct amount of sealant applied?

 

Thanks!! -A

Link to comment
Share on other sites

It will be very thin when the cases get torqued. The correct way to find an air leak is to do a leak down test. There is a post on here on how to build your own tester....and make sure you do the leak down test!!! Dont waste another engine away because you want to ride today or tomorrow......do shit right and it will run good.

Link to comment
Share on other sites

if you have a smartphone, download the photobucket app, take pictures of what you are questioning instead of just trying to describe a "groove". you'll find pics, will land you more help here on the site. GL with your rebuild bud!

 

Good point. Here's a shot of it.

 

img3388resized2.jpg

 

No, it's not one of the half-moon clip grooves... I put some arrows on the pic that will hopefully clarify. The "groove" is really the entire surface that the bearing rides on... it seems to have dug into the case surface. It's less than a mm, and I haven't had any tranny problems, but I don't want to ignore something important and have problems in a few months either.

 

Thoughts?

Link to comment
Share on other sites

Ok, just made my first (known) mistake, haha.

 

I apparently overtightened my clutch screws - which is frustrating because I was following torque specs, and the screws were continuing to turn happily. Anyway, broke a spring retainer screw off in the clutch boss. I managed to back it out, but I had a look at the others - I had definitely stretched a few of those as well.

 

So, questions. One, how are you guys setting those screws correctly? I wonder if the HD springs are making a difference in the torque value. And two, should I replace the clutch boss? The screws now seem to have a bit of wiggle when placed without springs in the boss holes. Clearly I need to replace all of those screws.

Link to comment
Share on other sites

Ok, just made my first (known) mistake, haha.

 

I apparently overtightened my clutch screws - which is frustrating because I was following torque specs, and the screws were continuing to turn happily. Anyway, broke a spring retainer screw off in the clutch boss. I managed to back it out, but I had a look at the others - I had definitely stretched a few of those as well.

 

So, questions. One, how are you guys setting those screws correctly? I wonder if the HD springs are making a difference in the torque value. And two, should I replace the clutch boss? The screws now seem to have a bit of wiggle when placed without springs in the boss holes. Clearly I need to replace all of those screws.

 

Make sure the holes are dry and oil free when you tighten them down. Also the screws need to be clean and free of any oil as well, The oil will cause the screws to tighten much further before reaching the torque pounds that the manual calls for. I would go ahead and replace the parts and screws if you have doubts about them. And the HD springs arent gonna have much affect on torque when you put them back.

Edited by maskmanLS6
Link to comment
Share on other sites

Join the conversation

You can post now and register later. If you have an account, sign in now to post with your account.

Guest
Reply to this topic...

×   Pasted as rich text.   Paste as plain text instead

  Only 75 emoji are allowed.

×   Your link has been automatically embedded.   Display as a link instead

×   Your previous content has been restored.   Clear editor

×   You cannot paste images directly. Upload or insert images from URL.

Loading...
×
×
  • Create New...