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Get a 400 grit wet/dry sand paper and a FLAT block, piece of steel, etc.

 

Remove the studs from the cylinders....add water, and make a gentle figure 8 on the surfaces against the sand paper for a 5 to 10 seconds at a time. When you can clearly see scratches across the gasket surfaces, you're set.

 

Lapping involves using an abrasive compound, which....is similar to using the wet/dry sand paper...

 

After having problems with a brand new cub cylinders in 06, I do this every time I put a motor together, new or old...

 

Takes 5 minutes including setup....just make sure you have a flat piece to put the sand paper on and work with.

 

Do NOT over do it, aluminum is very soft...and it only takes a few swipes to get a nice clean, flat surface for gasket mating.

 

Damnit! I knew using that belt sander with 60grit was a bad idea! :banghead:

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