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Water pump rebuild.


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Pull coolant hose off clutch cover. Drain in to pan.

Pull case oil plug, drain in to pan

Pull kick starter

Remove the cover from the bike

Pull decorative Water pump Fascia

Remove actual Water pump plate

Flip cover over yank C-clip, washer, plastic gear, retainer, and pin.

Flip back over, yank pump

Use a dowel or something to blow the seal and washer out

Clean up cover and gasket surfaces on cover plate

Re install the new seal and bearing in same orientation

Slide water pump back in

Replace the retainer, pin, drive gear, clip and washer

Put gasket and cover plate on.

Install plastic fascia

New O ring on coolant tube with some grease

Now put the clutch cover on.

 

Get a clymer manual first

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