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Posted

are you saying the shifter stays up? if so, i would pull the clutch cover off and check the shifter return spring, and check the shift star. if every thing looks ok ...then pull the motor out and tear it down, to check for internal damage. is the clutch working ok?

Posted

Do you have a clymer manual, if so adjusting the transmission shifting adjustment is on page 144 (chapter 5). If not there will be a shift lever that connects to the shift shaft. Somewhere in that lever there will be a place with a flathead tip and a nut behind it with a lock washer on that. bend the lock washer off, and by screwing that flathead tip in or out you will adjust the shift shaft placement over the shift star. A properly adjusted shift shaft will have the same distance on each side of the shift star, that's what you're going for. Also if you have to tear into the cases (transmission) make sure all your gears slide and roll smoothly, then check the shift forks for excessive rubbing or wear (also watch out for bent shift forks), then make sure the shift forks slide smoothly along thier rods. I think somewhere along those lines you will find your problem, if not let us know. ;)

Posted

i put money on it, that the piece that rides on the groove of the shift star popped off and is riding on the pegs... pull off the clutch side and clutch and check it out

Posted
i put money on it, that the piece that rides on the groove of the shift star popped off and is riding on the pegs... pull off the clutch side and clutch and check it out

I'm broke so I can't go in with ya on money...but that's what I'm thinking... :cheers:

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