bakestrumz92 Posted March 20, 2004 Report Posted March 20, 2004 ok heres the scoup i had a broken shift adjustment bolt and i took it apart to fix it and i ruined the shift shaft seal when i was putting the shaft back in so i got a new seal and put it in. I just got everything back together today and i rode it around a little and then i brought it back in the garage and the shift shaft has some up and down play in it and when u pull it up a little it leaks oil and its a pretty good amount. i went to the stealership and the mechanic said its prolly my shift shaft? but i wanted to check here b4 i believed him. thanks alot guys. Quote
lincster Posted March 20, 2004 Report Posted March 20, 2004 Was it a brand new seal and did you put it in flush? I mean did you use a socket and tap the socket to seat the seal? If the seal isn't all the way it, it will leak. If you did eveything ok, it probably is a bad shift shaft. Mine was leaking and I put in a new seal and now it is dry. Quote
rebelbanshee2 Posted March 20, 2004 Report Posted March 20, 2004 the shaft could be bent or scratched take it out and examinify it Quote
bakestrumz92 Posted March 22, 2004 Author Report Posted March 22, 2004 Yeah it was a new seal and i put it all the way in with a socket and i got a new shift shaft and i put it in and the leak slowed down alot but theres still a little bit of a leak???? what do i do now ? any sugestions?? thanks alot for the help. Quote
"thenewguy" Posted March 22, 2004 Report Posted March 22, 2004 mines got a minor leak too. im gonna see if some one can tell me how to take the shaft off to see if its bent or not. and get a new seal. depending on how old your shaft is if its warn then it could like shrink ya know? so you may need to replace it. Quote
bakestrumz92 Posted March 22, 2004 Author Report Posted March 22, 2004 yeah i got a new shaft and the old one was a little worn and bent slightly. i dont no why the thing would leak with a new shaft and a new seal maybe someeone here can help me with that?? but to answer your question u need to take the clutch cover off and remove the clutch and then the shaft just pulls out if the shifters off. Quote
"thenewguy" Posted March 22, 2004 Report Posted March 22, 2004 how do i remove the clutch? is it easy or complicated? do i need any special tools to do it? Quote
zilladude Posted March 22, 2004 Report Posted March 22, 2004 It sounds like your shift shaft bushing is worn. Quote
bakestrumz92 Posted March 23, 2004 Author Report Posted March 23, 2004 where is the shift shaft bushing? i cant find it in my book. to remove the clutch u need to take the clutch cover off and then remove the 6 screws and springs on the pressure plate then pull the pressure plate and all the clutch discs off then theres a big nut on the clutch boss that u have to take off and then the clutch boss and basket come off and you can get at the external shift mechanism. it would help if you had a book to take u step by step. the book says u need a special tool but i managed to get by without it. it would make it much easier if you had one though. i dont even know what the name of it is but im sure someone on here does. Quote
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