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2001 Banshee Top End Rebuild


Curtis929

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When you take the heads off look at them very carefully and see if there are any scatches, feel with your hand also. If they look good just order a top-end rebuild kit, should come w/all gaskets needed, pistons, rings, circlips, and pin bearing. If they are scratched or scored you need to bore it one size.

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I am wanting to rebuild my topend on the banshee but confused on what kit I need.  If I just hone the cylinders to clean them out and not bore do I just need a standard kit or do I need to bore out and go .20 over.  I have never done this before.  Or what steps do I take in doing this?

take your cylinders to a local atv /bike shop and have them measure the bore.they have special inner diameter bore gauges that will tell them if your out of spec for another set of standard bore pistons.

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You will have to hone the cylinder out no matter what, That gives the rings a nice smooth surface to seat against. Definately check to see what the bore size is before you order a kit, I guess I took it for granted you knew. As for the welding crank, I think it's a good idea especially if you have more mods than just pipes.

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Ok I get it now I understand the process Thanks for everyones help on this. I am thinking I am just going to do the rebuild and in the next 6 months I will do another and then true and weld the crank. As of right now I have a Cool head with 19cc domes. Pro Circuit Pipes K&N Airfilter with open airbox and properly jetted and ran on a dyno made 47.5hp.

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