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Posted

I took the clutch basket off and everything is installed correct now. Pin in shift star is in but still having same problem. It shifts out but won't move. Back tires roll if I push it even after I put it in gear. I can feel a little tension when it's in gear while pushing it but they should lock if in gear.

Check your drive sprocket, if the nut came off or the sprocket itself has spline or teeth issues then it will not move.

 

If all is well externally, it may be time to split your cases

Posted

leave the clutch cover off.  put it in gear and try to push it,  if the clutch is letting it slip you will be able to tell.  should limit out the clutch annd pressure plate deal.

Posted

Since you don't own a Clymer manual, it's going to take a lot more effort on your part to diagnose the problem. We can only point you in the general direction. From there, you have to figure it out. Something is holding the pressure plate away from the clutch discs. Either you didn't line up the arrow on the pressure plate, or the clutch is adjusted wrong, or the clutch ball is welded. With the pressure plate off, tip the bike to the right. The ball and pushrod should fall out onto the floor. (Warning: Make sure your clutch plates or basket don't hit the floor)If the ball and rod don't hit the floor, try removing them with a small magnet. If they still won't come out, it's time to split the cases.

 

Here' is what it looks like when the ball is welded to both the rod and the adjuster screw. If it's only welded to the pushrod, it may be welded to the inside of the tranny shaft.

 

rodandshaft003.jpg

Posted

For the 14th time, did you line up the fucking arrow? If the balls not welded, then either the pressure plate arrow is not lined up or you don't know how to adjust the clutch. Those are the only possibilities.

Posted

Then YOU need to figure out what's holding the pressure plate away from the discs. It's not rocket science. The springs apply pressure on the pressure plate and it clamps the discs. When you pull the clutch lever, you push the pressure plate away from the discs.

Posted

Where are you located? You need help.

He has a "mechanic" friend. I'm done.

 

"Had a mechanic come by my garage. I was lucky only need a top end. Also told me I did a good job when I took it apart ha ha."

Posted

If you were rolling the engine over via the transmission....you needed a top end 209353903 hours ago.  Wanna sell the engine? That way you wont have to touch it anymore, you can buy one already running and all you gotta do is kick it.

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