actuator stuck

[james527]

so i was riding today and lost my clutch. i took it all apart and the rod that goes to the pressure plate has the ball welded onto it. i can see inside and theres a mark on the other rod. also the lever on the outside of the motor(where the clutch cable attaches)is also stuck. anyone know the parts i need to fix this? gotta get riding again haha. thanks

[dave5.0]

Search pancake bearing on here. Lots of threads on it I'm sure

[james527]

it was smooth as butter before today

most likely it needs a bearing and seal around the actuator.

[james527]

i messed up on that last post but is there anyway to get that rod out without splitting the cases and i cant get that arm on the motor to move.

[trickedcarbine]

The arm on the motor won't move till that rod is free. It is possible to get it out but it takes patience. Motor will probably need to be out or you are just making your life harder then it needs to be. Tip the motor on its side with the clutch cover off and most of the clutch disassembled. Tap the actuator arm back randomly at opposing sides to get it to wiggle a bit. Typically if you can get it free you can crank it over enough to push the rod and ball out. Probably a good idea to re install a new bearing, seal, rod, ball, and a pancake bearing.

[sheerider11]

 

i messed up on that last post but is there anyway to get that rod out without splitting the cases and i cant get that arm on the motor to move.

If your lucky you can get it out. It seems you welded your shit. Like stated, look up a pancake bearing or a ceramic ball. But more then likely your gonna have to split the cases and pull the trans out. Once you do that you can work on the actuator and bearing