Def

Anyone able to identify the noise? My clutch seems to have swelled or something from sitting many years. It won't fully disengage even with adjustment. Not sure that's my only problem though.. I also replaced the water pump bearing and seal when I had it open to adjust. I'm 120psi on each side and leak down was good after putting new intake boots and seals. https://youtu.be/SmTxHSgq8Y8

More images from the test fire the year I got it back from the machine shop. It went in the back of the garage for the winter shortly after. Made a mess. I didn't realize I put the carb slides in the wrong way. Would fire up in 2-3 kicks and then just smoke and wouldn't rev out. Couldn't figure out what the heck I did. Thought I broke something, or something was messed up from sitting. Realized my mistake when I took it apart again the next spring. Ever since I did the swap it was like 10 -20 kicks to start it from cold. So was excited to see it start in 2-3. But now it's back to 10-20 after getting the slides in the right carb. Still working on figuring out that issue.

Haven't been on a normal Banshee in forever. I felt I never got it running the way it was supposed to though. I'll have to find some on local that I can compare with later this year. One thing I did fix though was the bottom end going from 25 to 32.5 pilots on the stock banshee carbs. I can pretty much idle a trail in second without touching the clutch. Pretty good when I have my 3 year old up front. Can't believe the bottom end transformation with that pilot change. I'm not sure how much more to go. Just seems to keep getting better.

This is when I got it back from machine shop. Time to address the rest of the problems. At this point I knew I had blown shocks. Neutral switch cover o-ring leaked oil all over. Carbs needed cleaning. Air filter was toast. Rats nest wiring. Toast PV seals. Lots of dirt. Carbs actually look worse in the pic. I expected to see it all dried out with green gunk. But it was pretty good in there. I left the fuel petcock off. Also put a new one of those in the fuel tank while I was at it. Can't believe how bad it looked now in hindsight.

I'm invested in the uniqueness of the RZ350 at this point. I'm not sure the swap has had much traction over the years. I was looking for the widened power band I expected power valves to deliver. Wasn't look for more power per se. I trail ride it, so fuel was a real consideration too. Still running stock carbs. Back at that time the CAD to USD conversion pretty much would double any purchase by the time it arrived. All the cool kits were off the table at $2k plus conversion. So RZ350 it was. Older me would tell younger me to not do anything though. In hindsight this thing is already too much power for me now.

Yeah. But has been a bit of a journey that I have yet to complete. I pulled it out of the garage back in 2020 and took it straight to the machine shop to get my exhaust fitment sorted out. I bought these pipes back in probably 2002. I never got them fitting right. Even after so many years, when I emailed Duncan Racing, Leonard responded and helped me finally solve the fitment problem. I think at the start I may have made him feel offended when I said that it wasn't fitting, but after a quick call it was sorted. So just wanted to mention that customer service at Duncan has been amazing. Leonard is a great guy. My bad pipe fitment, along with messed up PV seals, coated my motor in lots of oil. The years of dust seems to have amplified the bit of dirt coating I had on it already. Never really expected when I put it away it would be so long before I pulled it out again. I don't remember much details about the motor itself. I purchased it off a local shop that had a wrecked RZ350. When I pulled the head it had obviously one piston larger than the other. I took the motor to a local shop where one of the owners is well known for building engines. I don't even remember what I did with the motor. I wasn't too concerned about documenting things back when I was 20. I had the other cylinder bored out to match the larger one. A light port and polish knowing I wanted to keep the low-mid being a trail quad. I believe I got the bottom end refreshed and the crank trued and welded. Right now I think my plan is to work out all the fitment issues. Pipes, jetting, wiring etc. It was all "good enough". I may look into stripping it to the frame after that and doing a full refresh when I know where I'm starting from.

One mod I was happy to figure out was the ODI lock on grips with the motion pro twist throttle. I don't recall what cam it is exactly. I can dig for more pics. But it came in the 2 stroke grip kit at the local parts shop. I don't recall the details exactly, on what the exact difference between the cam and the motion pro throttle was. What I do recall though, is that it fit in the throttle housing and the cable was at the same diameter, so the twist range was identical. I think the ODI cam cable guide was a bit longer than the original, blocking the cap from installing which had a U shaped groove to guide the cable. All I ended up doing was filing down the one side of the U shape and the cap slipped in and I screwed it on. So now I can run the ODI lock on grips. Love swapping in fresh grips and not dealing with the glue hassle.

Finally got it pulled out of parents garage after 15 years. Sitting so long didn't do it any favours. Had a bunch of stuff to take care of and still a few little things I'm working to sort out. 2001 Yamaha Banshee I picked up new in March of '01. I don't even remember what's original and what's modified on it any more. I believe it's got a +4 durablue. +2+1 HSD A-Arms out of Manitoba. I think they are no preload Elka shocks. Then there is the RZ350 motor with the PT High Rev pipes. First ride out after taking care of a bunch of issues. Rebuild shocks. New exhaust spigots. New power valve seals. First pass at fixing my rat nest of a wiring job. Carb rebuild. Can't remember what else. One of my test rides with my new riding buddy.

Haha yup, I remember you too. Hope everything is well? I haven't been around on the boards much. With finishing school, getting married and all the rest of that crap I haven't had much time for the Banshee. Don't really care if it sells as I'm sure I'll get time for it eventually but figured save my parents some garage space until I get that sorted out haha.

Just a bump. I added a picture but it seems the host is a bit slow so give it a few seconds to pop up.

I'm located in Ajax on the east side of Toronto.

Hi Guys, I have a very nice blue '01 RZ Banshee I'm looking to sell. I'm way out of touch with the Banshee world. I bought this thing brand new and was adding parts to it religiously for 2 years until I went to college and I've barely ridden it ever since. I think the only thing left stock on this thing was the frame, swing arm stearing stem. I can't remember all the details but it's got nerfs, elka dual rates, new maxxis razr tires, +1 strong arm a-arms, +2 durable axle, teather, brake block off, PT High Revs and of course the RZ Motor with working power valves and battery delete. I got a set of spigots made up for it, but they aren't lined up 100% so they could use some reworking to fit the pipes nicer. Since I sort of fell out of interest going back to school I never really pursued this. If any one knows where to get a pair I'd be glad to buy a set to finish this off. Any way, I'd like to see $4k for it and I'm open to offers, so just PM me and I'll get back to you. I have some photos but 50k is a little tiny for an attachment so I guess that's not happening. I'll e-mail them to anyone interested.

Still searching for a set of spigots to purchase... Any one with a kit yet?

Thanks for the offer man, but I'm looking to actually buy one...

Have a phone number or e-mail address I can reach him with?

Actualyl I am not quite sure what the length I need is... The biggest problem I have right now is the fact that my spigots aim straight out from the cylinder... But they need to angle upwards a bit because it's forcing my pipes forward by a lot by the time it gets to the silencer. Not to mention it's not sealing properly and I have exhaust leaking from where the spigot and the pipe meet. As long as your spigots have been made up to angle up properly I'm in. It should be the same for any pipe...

Still lookin for a spigot... Any one have some leads?

Well I'm not sure... I was thinking about putting it in the paper at $7000CAD and see what happens. Although I'm willing to negotiate on it a little bit cause I've been out of the scene for a while so not quite sure what they go for any more. I'm basing it on the fact that I got over $14k in it and $7000 is still cheaper than a new one... hehe I have some pics too. Stored in a heated/cooled garage all it's life. It's an 01 with +2 arms and axle... Elka gas shocks with remote reservoirs. Fairly new razr tires. Maybe a couple hours on them at most. Renthal bars. Motion pro twist grip. Park brake block off. Have new pads to put on it. Paul turner hi-revs. rz350 motor with mild port/polish, trued and welded crank completely rebuilt. Plastics and seat in good shape. Lots of work and $$ in it.. It's a shame that I don't ride it any more. School got in the way and now I don't have a truck to carry it around in any more. It's located near Toronto, Ontario. If anyone is interested drop me PM. I don't check here often so maybe an e-mail to [email protected] is a better way to go.

As soon as you'd have time I guess... Wouldn't mind getting out a bit. Turning out to be a nice fall season. That or I been considering letting it go for an Enduro. Haven't ridden it in like 3 years and a bike would be a bit easier to get around at this time. Either way it's getting on my nerves walking into the garage and seeing it all polished and no point taking it out cause it just doesn't work right..... Let me know what you want and I'll PP the $$ soon as you ready.

I have spigots like those already just straight out... I need ones with the proper angle on them.

I'm still looking for a set if anyone is making them...?

Whenever you happen to have a set... I am just getting tired of it sitting in the garage all this time. So I'm checking out if anyone's got something that'll work hehe.

Hey guys. Dunno if any old forum members still on here. Any way, did a RZ banshee swap back in '02 and still haven't got myself a set of spigots to fit my pipes on just right. Is any one manufacturing them yet? I am in desperate need of a set. Been way too many years in this state. It's just been sitting collecting dust in the garage for years now because of school. I need to get this thing up and running properly other wise it's just gonna sit for another couple of years hehe.

Well i see the servo opening them, so I can only assume it is working right... And yes it was the o-rings i replaced, not the orange things.

Broke, wow 350's sounds really high. I had 330's in it and it was popping and gurgling like crazy when I tried to rev it out. I also leaned out my needle by one notch, seemed to help it out in 3rd gear a lot. I thought maybe it wasnt good but seeing that you did it too makes me feel better about that adjustment. I noticed the clip that holds that bushing in place on the inside of the kickstart side cylinder was broken. The o-ring in there was completely flattened out and I could jiggle the valve around inside..... So I got a replacement o-ring it seems like it is running a touch better, maybe it's just my imagination though. But I noticed the o-ring on the other side is blown too so I will have to order another one. (guess I'll get new ones for all around while i'm at it)I am wondering if those o-rings being blown could cause enough of an exhaust leak to flatting out the engine out like that? Today was about 20 degrees or so, and I was holding the ATV pinned in 6th it didnt feel like it wanted to rev out all the way. But when I killed the engine and checked out the plug it was totaly dry on one side and you could see metal. While on the other side had some carbon build up on it that looked like a brownish black colour. I'll try grab my camera and post a picture of it tomorrow. See what you guys think of the colouring.